Monolithics

Manishri Refractories & Ceramics [P] Ltd. - Basic Mortars & Patching Mass

Basic Mortars & Patching Mass

Brand Name	MgO %Min. (in DMB used)	Cr₂O₃ % Min.	Setting	Sintering temp.�C approx.	Grading m.m.	Application
MAN-RAM
85 MCER	85 Fe₂O₃-3.0	-	Ceramic	1700	0-01	for Magnesite Bricks
86 MCER	86	-	Ceramic	1600	0-0.5	for Mag.(low iron) Bricks
90 MCER	90	-	-do-	1620	0-0.5	in GTF-reg.checker
60 MC15	60	15	-do-	1650	0-1.0	for Mag.Chrome Bricks
40 MC25	40	25	-do-	1650	0-1.0	for Chrome Mag. Bricks
40 CCER	-	40	-do-	1400	0-1.0	Neutral mortar for chromite Bricks

MAN-PATCH
50MC15	50	15	Chemical/Ceramic	1200	0-0.5	Launder patching
TsMC8	75	8	Chemical	800	0-2.0	Patching in basic induction Furnace

MAN-SPRAY
12MC40	12 + 2	40 + 2	Chemical	1200	0-0.5	OH furnace roof & door Spraying.

Manishri Refractories & Ceramics [P] Ltd. - Basic Gunning Mass

Basic Gunning Mass

Brand Name	MgO% Min.	Cr₂O₃ % Min.	Refractoriness SK Min.	PLC (after firing to 1500�C/2hrs) % Max.	C.C.S. Kg/Cm² (after firing to 1500�C/2hrs) Max.	Grading* (mm)	Application
MAN-GUN-I	80	-	38	-2.0	200	0-3	EAF gunning ( low Alloy steel)
MAN-GUN-II	80	-	38	-2.0	200	0-3
MAN-GUNSP-I	85	-	38	-1.5	200	0-3	BOF/EAF (high Quality alloy steel at high tap temp.(any type material)
MAN-GUNSP-II	85	-	38	-1.5	200	0-3
MAN-GUNT1	70	6	38	-1.5	200	0-2	Tes lining & hot gunning repair
MAN-GUNT2	80	-	38	-1.2	200	0-2
MAN-GUN B	79	SiO₂ Max% 9 Al₂O₃ Max% 6		1400⁰C/ 2hrs -2.0	B.D (gm/cc ) 110⁰C/2hrs 1.40-1.70 1500⁰C/2hrs 1.40-1.70	0-5	Tcs lining in Cont. cooling steel plant

Manishri Refractories & Ceramics [P] Ltd. - Basic Rammin Mass

Basic Ramming Mass
For BOF/OH Furnace/EAF/Tundish

Brand Name	Setting.	Sintering Temp�C	MgO %	Fe₂O₃ % Max.	SiO2 % Max.	*Grading (mm).**	Application temp�C	Application
MAN-
RAM-M95 B	Chemical	1550	95 + 1	-	2.5	0-2/5/10	1750	Tap holes of BOF
RAM-M91 B	Chemical- Ceramic	- B.D-2.7 gm/cc	91 Cr₂O₃-2%	1.5 Al₂O₃-0.7%	3.7 CaO- 2%	0-4	-	Hot repair of Tap Hole of BOF
RAM-M90 B	Chemical- Ceramic	1550	90 + 1	-	4.5	0-2/5	1750	Versatile
HEARTH-M85B	-do-	1200	85 + 1	6.0	5.0	0-8	1750	EBT-UHP EAF Botton
FREETAP-M90B	Ceramic	Surface Sintering	90 + 1	2.0	2.5	0-5	-	EBT taphole filler
RAM-M-86 B	Chemical	1550	86 + 1	-	-	0-5	1750	Repair of metallurigical furnaces operatiing on basic slag
RAM-M-84 B1	-do-	1550	84 + 1	-	-	0-5	1750
FETT-M84 B	-do-	1500	84 + 1	-	-	0-5	1750
RAM-M84 B2	-do-	1500	84 + 1	-	-	0-5	1750
RAM-M84 B3	-do-	1300	84 + 1	-	-	0-5	1700-50
RAM-FC	-do-	1550	90 + 1	-	-	0-5	1750	EOF/BOF tap hole
RAM-M65 B1	-do-	1200	65 + 1	-	-	0-5	1700
RAM-M91SP	-do-	-	90 + 1	1.5 Cr₂O₃_______ 1	3.5 CaO 9.0 Al₂O₃_____ 0.1	B.D. 2.7 gm/cc	1750
RAM-65 B2	-do-	1200	65 + 1	-	-	0-5	1700	Ditto,Tu & lacsCoat, steel ladle Patching
RAM-MSI B	-do-	5 (Carbon% Min)	96 Min (in DBM)	0.5 Cr₂O₃%Min	1.0	0-6 % CaO 2.0	1750 % Al2O3 0.2	BOF & Ladle using Mag-carbon & Dolo.bricks.
RAM 50FB	-do-	1200	50 + 1	15	-	0-5	1700	Steel launder
RAM 58FB	-do-	-	58 + 1	14	-	0-5/0-2	1700	Hot tundish Coating
RAM M94	-do-	-	92	0.5	2.6	-	1750	EA-F
FETT M88	-do-	-	88	1.5	5.0	-	1700	EA-F

Manishri Refractories & Ceramics [P] Ltd. - For Induction Furnace

BASIC RAMMING MASS
For Induction Furnace

Brand Name	Setting.	Sintering Temp⁰C	MgO %	Cr₂O₃ % Min.	Al₂O₃ % Max.	*Grading (mm).**	Application temp⁰C	Application
MAN-
RAM-LMC8	Chemical	800-850	70 + 1	8 + 1	-	0-5	1750	Mid/high frequency IF for st.less steel alloy with high Mn,Cr,Ni.
RAM-LMA15	Chemical	800-850	70 + 1	-	15 + 1	0-5	1750	IF for sp.steel,Cr,Ni,Mn,Mo,Va
RAM-LM	Chemical	800	85	-	-	0-10	1750	IF for mild and Mn steel
RAM-75MA	Chemical	800	65	-	22	0-5	1750	As in MAN RAM -LMA15
RAM-65 MLA	Chemical	800	65	8	4	0-5	1750	IF for mixed products
PATCH-75 MC	Chemical	800	75	8	-	0-2	-	Patching of basic IF
COAT-90 MC	Chemical	-	90	-	-	0-0.5	-	for high freq. IF coil lining

Manishri Refractories & Ceramics [P] Ltd. - Fireclay & High Alumina Castables

Fireclay & High Alumina Castables

Brand Name	Quality	Appl. Temp°C	Refractoriness °C Min	Al₂O₃ %	Fe₂O₃ % Max	CaO %	Setting	Sintering temp�C	*Gradding (mm)**	B.D.(Gms/cc) dried at 110°C
MAN-
CAST-F-14K	Fireclay	1450	1550	40 + 2	2.5	5-7	Hydraulic	1250	0-5	1.90-2.50
CAST-F-14KD	-do-	1350	1500	40 + 2	3	10-12	-do-	1200	0-5	2.05-2.15
CAST-A-45	High Alumina	1600	1710	45 + 2	1	3.5-5	-do-	1250	0-5	2.15-2.20
CAST-A 50	-do-	1600	1700	50 + 2	2	5-8	-do-	1250	0-5	2.15-2.20
CAST-A 15	-do-	1550	1700	63 + 2	2	3-5	-do-	1350	0-5	2.20-2.25
CAST-A 15SP	-do-	1450	1600	63 + 2	1.5	4.5-5.5	-do-	1200	0-5	2.20-2.25
CAST-A 16	-do-	1600	1750	60 + 2	1.5	3-4	-do-	1400	0-5	2.25-2.30
CAST-A 16SP	-do-	1600	1750	60 + 2	1.5	4.5-6	-do-	1300	0-5	2.30-2.32
CAST-A 70	-do-	1600	1750	70 + 2	1.5	5-6	-do-	1200	0-5	2.50 Min
CAST-A 70SU	-do-	1450	1680	72 + 2	5.5	10 Ma	-do-	1200	0-5	2.50 Min
CAST-A 70B	-do-	1600	1750	70 + 2	5	6-7.5	-do-	1200	0-5	2.60 Min
CAST-A 80	-do-	1700	1780	80 + 2	1.5	3.5-4.5	-do-	1400	0-5	2.70-2.80
CAST-A 90	-do-	1800	1780	90 + 2	1	3.5-5.0	-do-	1350	0-5	2.75-2.80
CAST-A 95	-do-	1800	1780	94 + 2	0.5	3-5	-do-	1400	0-5	2.85-2.90

Manishri Refractories & Ceramics [P] Ltd. - Specilised High Alumina Castables-I

Specilised High Alumina Castables-1

Properties	MANCAST 50	MANCAST 60	MANCAST 70	MANCAST 72	MANCAST 75	MANCAST 98
CHEMICAL
Al₂O₃ Min%	50	60	70	72	70	96-98
CaO Max%	1.5	2.0	1.5	1.5	3.0	1.5-3.0
Fe₂O₃ Max%	1.1	2.0	0.5	0.5	2.0	0.05-0.2
SiC+C Min%	-	-	-	-	-	-
MgO+Al₂O₃ Max%	-	-	-	-	-	-
SiO₂	-	-	-	-	-	0.05-0.15
Na2O+K2O	-	-	-	-	-	0.3-0.6
PHYSICAL
BD of cast(gm/cc)	2.4	2.3	2.9	2.9	2.85	2.85-3.03
C.C.S.(Kg/Cm2)	-	-	-	-	-	-
110⁰C/24hrs	500	200	600	600	500	-
900⁰C/2hrs	800	300	800	700	700	-
1400⁰C/2hrs Min	1100	350	1000	1000	800	-
A.P(V/V%) at 1400⁰C	14	14	13.5	13.5	13	-
Grading*	-	0-5	0-6	0-6	-	-
Water% for mixing in high intensity mixture	5.0	5.5	4.5	4	-	-
Application temp (⁰C)	1450	1450	1500	1700	1400	-
HIGH TEMPERATURE
PCE (ORTON)	+33	+31	+34	+34	+32	-
PLC at 1400⁰C/3hrs	-	-	-	-	1100⁰ C ___ 200	-
HMOR at 1400⁰C	40	25	50	60	55	-
APPLICATION	R-K C-K	BF-S,TU RF-H,HM-L SPW	BF-S,TU RF-H,HM-L SPW	TU,BFS,OH-D, BF-TC,C-B,HM-L, SL-B,CO-D, perm. lining of TU	Rot.Kiln Cem.Kiln	BOF Tap Hole

Manishri Refractories & Ceramics [P] Ltd. - Specialised High Alumina Castables -II

Specialised High Alumina Castables -II

Properties	SiC Castable	SiC Castable	Spinnel Bonded Castable	Spinnel Bonded Castable
Properties	MANCAST 7010S	MANCAST 7015S	MANCAST 7225M	MANCAST 7230 M
CHEMICAL
Al₂O₃ Min%	70	70	72	72
CaO Max%	1.2	1.2	0.05	0.05
Fe₂O₃ Max%	0.4	0.4	0.05	0.05
SiC+C Min%	10	15	-	-
MgO+Al₂O₃ Max%	-	-	25	30
PHYSICAL
BD of cast(gm/cc)	2.9	3.0	2.9	2.95
C.C.S.(Kg/Cm2)	-	-	-	-
110⁰C/24hrs	500	500	500	500
900⁰C/2hrs	700	600	-	-
1400⁰C/2hrs Min	900	900	900	900
A.P(V/V%) at 1400⁰C	12.5	12.5	13.0	12.5
Grading*	*	*	*	*
Water% for mixing in high intensity mixture	4.5	4.5	5.0	5.0
Application temp (⁰C)	1650	1600	1650	1700
HIGH TEMPERATURE
PCE (ORTON)	+34	+34	34	34
PLC at 1400⁰C/3hrs	-	-	-	-
HMOR at 1400⁰C/3hrs	70	80	60	70
APPLICATION	BF-T,OH-L	BF-T,EAF-Lau	SL-,SL-SZ	SL-Bottom SL-SZ

Manishri Refractories & Ceramics [P] Ltd. - Specialised High Alumina Castables -III

Specialised High Alumina Castables -III

Properties	Self Flowing	Castable	No Cement Castable	Spinnel Bonded for BF Cast House	Non wetting for Al contact area
	MANCAST 80	MANCAST 90	MANCAST 940	MAN TROUGH 60	MANCAST 85
CHEMICAL
Al₂O₃ Min%	80	90	94	60	85
CaO Max%	0.1	0.1	0.1	-	-
Fe₂O₃ Max%	0.1	0.1	0.1	-	2.5
SiC+C Min%	-	-	-	30	-
MgO+Al₂O₃ Max%	-	-	-	-	-
PHYSICAL
BD of cast(gm/cc)	2.9	3.0	3.1	2.85	2.6
C.C.S.(Kg/Cm2)	-	-	-	Min 500	Min 300
110⁰C/24hrs	500	500	150	-	-
900⁰C/2hrs	-	-	300	-	-
1400⁰C/2hrs Min	1000	1000	350	-	-
A.P(V/V%) at 1400⁰C	14	14	13	Min 15	-
Grading*	-	-	0-5	-	Grain size 0-3 min
Water% for mixing in high intensity mixture	5.0	5.0	5.0	4.5	-
Application temp ⁰C	1600	1650	1700	-	1400
HIGH TEMPERATURE
PCE (ORTON)	+34	+34	+35	-	-
PLC at 1400⁰C/3hrs	-	-	-	0.1	-
HMOR at 1400⁰C	50	55	120	-	-
APPLICATION	EAF-Lau AR-L,Sl	PM,EAF DZ,W-B VOD, VAD	W-B, P-flug RF-H	BF-rocking Runner,Metal Runner,Main trough	Molten aluminiu, resistant, can be installed by gunning

Manishri Refractories & Ceramics [P] Ltd. - Low Cement Castables

Low Cement Castables

Brand Name	MAN CLCC-45	MAN CLCC-60	MAN CLCC-70	MAN CLCC-85	MAN CLCC-90
Maximum Service Temp⁰C	1400	1550	1550	1600	1650
Grading in mm*	0-3	0-3	0-3	0-5	0-5
Water reqd. in %	5-6.5	6-6.5	5-5.5	4.5-5.5	4.5-5.5
Setting	Chemical/ Hydraulic	Chemical/ Hydraulic	Chemical/ Hydraulic	Chemical/ Hydraulic	Chemical/ Hydraulic
Chemical Analysis
Al₂O₃ % min.	45	60	70	85	90
Fe₂O₃ % max.	1	1.5	1.5	3.0	1.5
CaO % max.	2.5	2.5	2	2.5	2.0
B.D. (Gms/C.C.) (on vibrocast block)	2.3	2.5	2.75	2.85	2.90
B.D. (Gms/C.C.) (on vibrocast block)
C.C.S. Kg/cm² Min.
After drying at 110⁰C/24hrs	600	650	700	800	800
After firing to 1200⁰C/2hrs	800	800	800	800	800
After firing to 1400⁰C/2hrs	1000	1000	1100	1100	1100
After firing to 1500⁰C/2hrs	-	1100	1200	1200	1200
P.L.C. % Max
at 1400⁰C/2hrs	+0.2	-	-	-	-
at 1500⁰C/2hrs	-	+0.5	+0.5	(1550⁰C/2hrs) +1.5	(1600⁰C/2hrs) +1.5

Manishri Refractories & Ceramics [P] Ltd. - High Alumina Ramming Mass & Gunning Mass

Fireclay & High Alumina Ramming Mass

Brand Name	Setting	Sintering temp°C (approx.)	Refractoriness °C Min.	Al₂O₃ %	Grading* (mm)	Appl. Temp°C	Application
MAN-	Air setting	1100	1700	36-40	0-5	1450	Non ferrous Ind.
RAM-F14K	Chemical	1200	1730	60-65	0-5	1600	High temp.met.furnace
RAM-A-16K	Chemical	1100	1780	64-66	0-6	1700	High strength inte. temp.
RAM-A65M	Chemical	1200	1780	73-75	0-5	1700	Rotary furnaces(iron melt) ferrous appl,EAF GF convertor lining
RAM-A75M	Chemical	1200	1780	80-82	0-5	1750
RAM-CA85M	Chemical/ Ceramic	1200	%Carbon 5-10	84-86	0-5	1500
PLASTF-60M	Chemical	800	1700	58-62	0-5	800-1500	Channel type IF for melting copper & its alloys (Ni,Ag) at high temp.
PLAST A-90M	Chemical	1200	1780	88-90	0-5	1750

High Alumina Silicate Gunning Mass

Brand Name	Al₂O₃ % Max.	Fe₂O₃ % Max.	CaO % Max.	BD gm/cc at		PLC at 1400°C/2hrs	Grain Size	Sintering Temp°C	Temp °C	% water adition
				100°C/2hrs	1300°C/2hrs
MANGUN A (for high steel teeming ladle)	65	2	5.8	2.4	2.3	-2	0-3	900-1000	1700	20-25

Manishri Refractories & Ceramics [P] Ltd. - Frieclay & High Alumina Mortars

Frieclay & High Alumina Mortars

Brand Name	Setting	Sintering temp°C (approx.)	Grading* (mm)	Al₂O₃ %	Fe₂O₃ % Max.	P.C.E. SK Min	Application
MAN-
HGM 36	Ceramic	1300	0-1	33-36	2.5	32/33	MAN HGD Bricks
BHM 40	Ceramic	1350	0-1	36-40	1.5	33	MAN BS/BH bricks
A 45M	Ceramic	1350	0-1	42-45	2.0	33/34	42-45% Alumina Bricks
A 55M	Ceramic	1350	0-1	50-55	2.0	35	50-55% Alumina Bricks
A 60M	Ceramic	1350	0-1	55-60	2.2	35	55-60% Alumina Bricks
A 70M	Ceramic	1350	0-1	65-70	2.0	35	65-70% Alumina Bricks
A 80M	Ceramic	1400	0-0.5	75-80	2.0	35	75-80% Alumina Bricks
A 90M	Ceramic	1400	0-0.5	85-90	1.0	35	85-90% Alumina Bricks
880	Ceramic	1000	0-0.5	15-20	1.5	1300-1350⁰C	MAN 88 bricks
A-45K	Chemical / Ceramic	800	0-1	42-45	2.0	33/34	Strong joints for 45-90% Alumina bricks at lower temp.
A-60K	Chemical / Ceramic	900	0-1	55-60	2.0	35	-
A-80K	Chemical / Ceramic	1000	0-1	75-80	2.5	36	-
A-40K	Air setting	600	0-0.5	38-40	2.5	33/34	Recuperator tube joints

Monolithics

Basic

1. Basic Mortars & Patching Mass

2. Basic Gunning Mass

3. Basic Ramming Mass (for BOF/OHF/Tundish)

4. Basic Ramming Mass (for Induction Furnaces)

Fireclay & High Alumina

1. Fireclay & High Alumina Castables

2. Specialised High Alumina Castables- I

3. Specialised High Alumina Castables- II

4. Specialised High Alumina Castables- III

5. Low Cement Castables

6. Fireclay and High Alumina Bamming Mass and High Alumina Silicate Gunning Mass

7. Fireclay and High Alumina Mortars